Wuling Group, during the advancement of a critical project, presented a high-demand challenge: to urgently deliver 3,000 sets of core axle components within 30 days. Under traditional machining methods—with complex procedures and long production cycles—standard production lines were far from capable of meeting such a tight deadline.
Solution
To meet the customer's demand for high-efficiency and high-quality customized production, Qingdao Keruide Machinery Manufacturing Co., Ltd. quickly established a dedicated project team and implemented the following innovative measures:
Optimized Fixture Design Designed and implemented multi-station automatic fixtures, significantly simplifying the clamping process and increasing clamping efficiency by over 50%.
Customized Specialized Cutting Tools Developed dedicated composite cutting tools tailored to the axle structure, reducing tool change frequency and program switching. Overall machining efficiency was improved by approximately 30%.
Integrated Automated Inspection System Introduced Renishaw probe systems into machining equipment to enable automatic workpiece alignment, tool breakage detection, and in-process dimensional monitoring. This fully replaced manual inspection, enhancing production stability and precision.
Project Outcomes
Successfully delivered 3,000 finished units within just 24 days, setting a new benchmark in the machining industry. The automated manufacturing solution proved its reliability and efficiency in high-volume precision part production. Received high recognition from Wuling Group, leading to the establishment of a long-term strategic partnership.
Qingdao Keruide Machinery Manufacturing Co., Ltd. always adheres to a customer-centric approach, integrating automation and lean manufacturing technologies to deliver more efficient and reliable customized solutions.
We specialize in precision machining of metal mechanical components, serving high-end equipment industries such as agriculture, construction machinery, and machine tools.
