Precision Grinding Alloy Steel Custom Machining Steam Turbine Rotor
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Precision Grinding Alloy Steel Custom Machining Steam Turbine Rotor

The steam turbine rotor is a critical component in turbine systems, consisting of the shaft and bladed wheels. It plays a key role in converting thermal energy from steam into mechanical power. Our rotors are manufactured using high-strength alloy steel, offering excellent durability, thermal resistance, and dynamic balance. They are widely used in large and medium-sized steam turbines in power generation, petrochemical, and marine industries.
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Product Advantage

1. High-Precision CNC Turning Machining Service

Our steam turbine rotors are manufactured using advanced CNC turning machining processes, ensuring superior concentricity, tight tolerances, and dynamic balance. This guarantees smooth, stable performance under high-speed operation and thermal stress.

2. Custom Machining Service for Complex Geometries

We provide full-spectrum custom machining service tailored to client drawings and specifications. From prototype to mass production, we handle complex geometries, long shafts, and critical surfaces with high dimensional accuracy.

3. Material Excellence and Heat Resistance

Made from high-strength alloy steels such as 42CrMo4 or customized materials upon request, our rotors maintain excellent mechanical properties, fatigue resistance, and thermal stability even in extreme operating environments.

4. Fully Customized Design Support

We offer customized solutions to fit various turbine models and power ratings. Whether you need a full rotor assembly or a replacement component, our engineering team provides complete support throughout the design and manufacturing process.

5. Strict Quality Control and Dynamic Balancing

Each rotor undergoes ultrasonic testing, material certification, and high-speed dynamic balancing to ensure safety and long-term reliability in operation.

6. One-Stop OEM & Export Experience

With years of experience serving global clients in energy and heavy industry sectors, we offer reliable delivery, clear documentation, and after-sales support for customized steam turbine rotor orders.


Technical Parameters

Product ParametersContent
Product NameSteam Turbine Rotor
ApplicationSteam Turbine
Material42CRMO4
Surface TreatmentPrecision Grinding
Weight400KG
Tolerance ClassIT:6
Minimum Order Quantity≥5EA
Surface RoughnessRA0.8
Processing TechnologyForging – Finish Turning – Precision Grinding
Production VolumeOver 30 Pieces Per Month
Heat TreatmentStress Relief Annealing – Quenching and Tempering
HardnessHRC40-44


Product Uses

1. Thermal Power Plants

Steam turbine rotors are the core component of turbines used in coal-fired and gas-fired power plants. They convert high-pressure steam into rotational energy to drive generators. High thermal resistance and dynamic balance are essential for long-term stable performance.

2. Nuclear Power Auxiliary Systems

In nuclear power stations, steam turbine rotors are used in auxiliary steam systems. These environments demand exceptional corrosion resistance and mechanical reliability. We offer customized materials and precision machining to meet these strict standards.

3. Petrochemical Plants

Steam-driven compressors and pumps in petrochemical facilities rely on turbine rotors for efficient energy transfer. The rotors must endure continuous high-load operation while maintaining fatigue strength and structural stability.

4. Marine Propulsion Systems

Some large vessels, such as LNG carriers, use steam turbines for propulsion. The rotor acts as the central rotating element, requiring reliable power output and excellent thermal stability under harsh marine conditions.

5. Waste Heat Recovery in Industrial Plants

In steel mills, cement factories, and other energy-intensive industries, turbine rotors are used in waste heat recovery systems to convert residual heat into electricity, boosting energy efficiency and reducing emissions.


Product Operate Guide

Before installation, ensure the rotor is clean, free of transport damage, and stored in a dry, vibration-free environment. During assembly, align the rotor precisely with the turbine casing using lifting tools and precision instruments. After installation, conduct a no-load rotation test to verify dynamic balance. Always follow OEM operational procedures and monitor temperature and vibration during operation to ensure long-term safety and performance.


Product Video



FAQ

1. Q: Can you customize the rotor according to our drawings?

A: Yes, we offer full custom machining services. Our team can manufacture rotors based on your technical drawings and specifications, including CNC turning, material selection, and dynamic balancing.


2. Q: What materials are available for steam turbine rotors?

A: We commonly use 42CrMo4, 20CrNiMo, and 1Cr12Ni3Mo alloy steels. Other materials can be provided upon request, depending on your working environment and performance requirements.


3. Q: What is your normal lead time for production?

A: Typical production time is 30–45 days, depending on the rotor’s size and complexity. For urgent orders, expedited processing can be arranged after confirmation.


4. Q: What quality inspections do you perform before delivery?

A: Each rotor is tested with ultrasonic flaw detection, hardness testing, dimensional verification, and high-speed dynamic balancing. Third-party inspection reports are available upon request.


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We specialize in precision machining of metal mechanical components, serving high-end equipment industries such as agriculture, construction machinery, and machine tools.

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Email: sophia@krdmanufacturing.com
WhatsApp: +86-15254212083
Add: No. 108, Shuanyuan Road, Chengyang sub-district, Chengyang District, Qingdao City, ShanDong

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