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Product Advantage
1.High-Precision 5-Axis Machining
With advanced 5-axis CNC machining, the mold achieves multi-angle and multi-surface machining in a single setup, ensuring exceptional dimensional accuracy and consistency even in complex geometries. This process minimizes clamping errors, enhances assembly precision, and optimizes optical performance, making it ideal for rail transit lighting components.
2.Superior Surface Finish
The 5-axis machining process delivers outstanding flatness and surface finish, reducing the need for secondary polishing and manual finishing. The mold surface is uniform and refined, significantly enhancing reflection performance and optical consistency, ensuring stable and uniform illumination for rail vehicle side lamps.
3.Long Service Life & High Reliability
Manufactured from premium materials and processed with precision machining, the mold offers wear resistance and deformation resistance, maintaining stable performance during long-term, high-frequency production. Its long service life reduces maintenance and replacement costs, helping customers improve manufacturing efficiency and cost-effectiveness.
4.High Efficiency & Consistency
With integrated 5-axis machining, the process reduces setup changes and tooling requirements, significantly shortening lead times. Advanced inspection systems ensure each mold meets strict precision and performance standards, guaranteeing consistency and repeatability in mass production.
Technical Parameters
| Product Parameters | Content |
| Product Name | Side Lamp Mold |
| Application | Rail Transit Industry |
| Material | SUS |
| Surface Treatment | Polishing |
| Weight | 20-200KG |
| Tolerance Class | IT:6 |
| Minimum Order Quantity | ≥5EA |
| Surface Roughness | Ra:0.4-1.6 |
| Processing Technology | CNC |
| Production Volume | Over 50 Pieces Per Month |
| Heat Treatment | Solution Treatment |
| Hardness | HRC45-55 |
| Testing Method | CMM |
Product Uses
1.Rail Transit Lighting System Molds
This part can serve as a mold component for rail transit side lamps and signal lights. With high-precision 5-axis machining, it ensures the consistency and stability of lamp housings and reflective cavities, delivering safe and reliable lighting performance.
2.Optical Reflector Machining
The conical cavity and multi-angled surfaces make the part suitable for optical reflector manufacturing. It ensures uniform light distribution, reduces light loss and glare, and plays a critical role in illumination and light-guiding systems.
3.Precision Components for High-End Equipment
With its complex geometry and superior surface finish, this part can function as a key component in high-end equipment, such as precision assemblies in aerospace, automotive, or energy systems, meeting high reliability requirements.
4.Customized Industrial Molds
The machining process supports multiple materials and complex geometries, making the part widely applicable in customized industrial molds, particularly in industries that demand strict dimensional accuracy and superior surface quality.
Product Operate Guide
Before using the rail transit side lamp mold, ensure the 5-axis CNC machine is fully calibrated and the mold is securely clamped. Operate with the recommended spindle speed and feed rate to avoid overload, ensuring precision and mold longevity. Keep the machining environment clean, check tool wear regularly, and follow our technical guidelines to achieve stable and efficient production results.
Product Video
FAQ
1. Q: What are the advantages of 5-axis machining?
A: 5-axis machining allows complex geometries to be produced in a single setup. It provides higher precision, smoother surfaces, reduces the need for secondary processing, shortens production cycles, and improves overall efficiency.
2. Q: How long is the mold's service life?
A: The mold is made with premium materials and strict manufacturing processes, offering excellent wear resistance and stability. With proper operation and maintenance, it can operate reliably over a long period, reducing maintenance and replacement costs.
3. Q: What is your minimum order quantity (MOQ)?
A: Our MOQ for standard parts is flexible, typically starting from 10 pieces. For customized products, the MOQ depends on design complexity and machining processes, and we provide reasonable recommendations based on customer requirements.
4. Q: How do you ensure product quality?
A: We strictly follow ISO standards and conduct full-process inspections, including dimensional checks, pressure testing, and sealing verification. Every product meets high-quality requirements, and third-party inspection can also be arranged upon request.
Product Advantage
1.High-Precision 5-Axis Machining
With advanced 5-axis CNC machining, the mold achieves multi-angle and multi-surface machining in a single setup, ensuring exceptional dimensional accuracy and consistency even in complex geometries. This process minimizes clamping errors, enhances assembly precision, and optimizes optical performance, making it ideal for rail transit lighting components.
2.Superior Surface Finish
The 5-axis machining process delivers outstanding flatness and surface finish, reducing the need for secondary polishing and manual finishing. The mold surface is uniform and refined, significantly enhancing reflection performance and optical consistency, ensuring stable and uniform illumination for rail vehicle side lamps.
3.Long Service Life & High Reliability
Manufactured from premium materials and processed with precision machining, the mold offers wear resistance and deformation resistance, maintaining stable performance during long-term, high-frequency production. Its long service life reduces maintenance and replacement costs, helping customers improve manufacturing efficiency and cost-effectiveness.
4.High Efficiency & Consistency
With integrated 5-axis machining, the process reduces setup changes and tooling requirements, significantly shortening lead times. Advanced inspection systems ensure each mold meets strict precision and performance standards, guaranteeing consistency and repeatability in mass production.
Technical Parameters
| Product Parameters | Content |
| Product Name | Side Lamp Mold |
| Application | Rail Transit Industry |
| Material | SUS |
| Surface Treatment | Polishing |
| Weight | 20-200KG |
| Tolerance Class | IT:6 |
| Minimum Order Quantity | ≥5EA |
| Surface Roughness | Ra:0.4-1.6 |
| Processing Technology | CNC |
| Production Volume | Over 50 Pieces Per Month |
| Heat Treatment | Solution Treatment |
| Hardness | HRC45-55 |
| Testing Method | CMM |
Product Uses
1.Rail Transit Lighting System Molds
This part can serve as a mold component for rail transit side lamps and signal lights. With high-precision 5-axis machining, it ensures the consistency and stability of lamp housings and reflective cavities, delivering safe and reliable lighting performance.
2.Optical Reflector Machining
The conical cavity and multi-angled surfaces make the part suitable for optical reflector manufacturing. It ensures uniform light distribution, reduces light loss and glare, and plays a critical role in illumination and light-guiding systems.
3.Precision Components for High-End Equipment
With its complex geometry and superior surface finish, this part can function as a key component in high-end equipment, such as precision assemblies in aerospace, automotive, or energy systems, meeting high reliability requirements.
4.Customized Industrial Molds
The machining process supports multiple materials and complex geometries, making the part widely applicable in customized industrial molds, particularly in industries that demand strict dimensional accuracy and superior surface quality.
Product Operate Guide
Before using the rail transit side lamp mold, ensure the 5-axis CNC machine is fully calibrated and the mold is securely clamped. Operate with the recommended spindle speed and feed rate to avoid overload, ensuring precision and mold longevity. Keep the machining environment clean, check tool wear regularly, and follow our technical guidelines to achieve stable and efficient production results.
Product Video
FAQ
1. Q: What are the advantages of 5-axis machining?
A: 5-axis machining allows complex geometries to be produced in a single setup. It provides higher precision, smoother surfaces, reduces the need for secondary processing, shortens production cycles, and improves overall efficiency.
2. Q: How long is the mold's service life?
A: The mold is made with premium materials and strict manufacturing processes, offering excellent wear resistance and stability. With proper operation and maintenance, it can operate reliably over a long period, reducing maintenance and replacement costs.
3. Q: What is your minimum order quantity (MOQ)?
A: Our MOQ for standard parts is flexible, typically starting from 10 pieces. For customized products, the MOQ depends on design complexity and machining processes, and we provide reasonable recommendations based on customer requirements.
4. Q: How do you ensure product quality?
A: We strictly follow ISO standards and conduct full-process inspections, including dimensional checks, pressure testing, and sealing verification. Every product meets high-quality requirements, and third-party inspection can also be arranged upon request.
