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Product Advantage
1. High-Strength Structural Design
The upper frame is made of high-quality HT250 cast iron or high-strength steel, which is die-cast and machined as a whole. It has excellent rigidity and anti-vibration performance, which can effectively resist the impact and deformation generated during the cutting process, ensuring the long-term stable operation of the equipment.
2. High-Precision Machining Process
The key mounting surface and guide rail surface are both precision machined using a five-axis CNC machining center, with parallelism and perpendicularity controlled to the micron level, effectively improving cutting accuracy and overall assembly accuracy. The structure is optimized for modular assembly, allowing for quick positioning and easy disassembly, which enhances assembly efficiency and reduces both transportation and maintenance costs.
3. Compatibility with Various PV Equipment Models
Custom development is supported. As a precision lost foam casting manufacturer, we can produce frames compatible with multi-wire saws, diamond wire cutters, and quartz wafer slicing machines, meeting diverse structural and interface requirements across photovoltaic applications.
4. Multiple Surface Treatment Options
Various surface finishes are available, including sandblasting, anti-rust primer, industrial paint, and electrophoresis coating, enhancing corrosion resistance in environments containing coolants and abrasive dust. As the core supporting base of the motion system, the structural stability of the upper frame directly impacts cutting precision and repeatable positioning accuracy.
Technical Parameters
| Product Parameters | Content |
| Product Name | Upper Frame of Cutting Machine |
| Application | Photovoltaic Industry |
| Material | HT250 |
| Surface Treatment | Polishing / Painting |
| Weight | 3000-5000KG |
| Tolerance Class | IT:6 |
| Minimum Order Quantity | ≥5EA |
| Surface Roughness | RA:1.6-6.3 |
| Processing Technology | CNC |
| Production Volume | Over 30 Pieces Per Month |
| Heat Treatment | Stress Relief Annealing |
| Hardness | HB250 |
| Inspection Methods | CMM |
Product Uses
1. Multi-Wire Saw Equipment
Used in silicon wafer production lines, the upper frame serves as the support platform for critical transmission components such as guide rails and sliding tables. It ensures structural stability under high-precision and heavy-load conditions, enhancing cutting consistency.
2. Diamond Wire Cutting Systems
In diamond wire saw machines, the upper frame supports the wire tensioning system and motion components. Its high rigidity design effectively reduces vibration and deformation, improving the flatness and yield rate of silicon rod cutting.
3. Photovoltaic Cell Processing Equipment
Supports motion components in mid-process equipment such as cell sorting, cleaning, and inspection systems, providing a precise bearing base for stable operation and boosting overall automation efficiency.
4. High-Cleanliness Photovoltaic Production Environments
Offers various corrosion-resistant surface treatments, suitable for harsh conditions with abundant dust and corrosive coolants, thereby extending equipment service life.
5. OEM Support for Complete Equipment
Acts as a customizable upper frame component for photovoltaic equipment manufacturers (OEMs), facilitating machine integration and modular assembly, shortening development cycles, and enhancing market competitiveness.
Product Operate Guide
Before installation, please confirm the model and machining accuracy. After positioning, securely fix components such as the sliding table and guide rails according to the drawings.It is recommended to perform a no-load test run before operation to ensure smoothness and absence of abnormal noises.During regular use, keep the surface clean and periodically check the tightness of bolts and the condition of anti-corrosion coatings to ensure stable equipment operation and maintain cutting precision.
Product Video
FAQ
1. Q: Can the upper frame be customized according to customer drawings?
A: Yes. Please provide detailed 2D and 3D drawings including dimensions, weight, material, surface treatment, and other relevant information. We offer customized manufacturing services based on specific customer requirements.
2. Q: How is the machining accuracy of the upper frame ensured?
A: The frame is precisely machined using five-axis CNC machining centers, guaranteeing dimensional accuracy and geometric tolerances of critical reference surfaces to meet equipment specifications.
3. Q: Can the product withstand high-temperature and high-humidity environments?
A: With proper surface anti-corrosion treatments and material selection, the upper frame has excellent corrosion resistance and can adapt to harsh conditions such as high temperature, high humidity, and dust.
4. Q: What surface treatment options are available for the upper frame?
A: Various surface treatments such as sandblasting, painting, and electrophoretic coating are available to enhance corrosion resistance and suitability for complex production environments. Customized surface processing can also be provided upon request.
Product Advantage
1. High-Strength Structural Design
The upper frame is made of high-quality HT250 cast iron or high-strength steel, which is die-cast and machined as a whole. It has excellent rigidity and anti-vibration performance, which can effectively resist the impact and deformation generated during the cutting process, ensuring the long-term stable operation of the equipment.
2. High-Precision Machining Process
The key mounting surface and guide rail surface are both precision machined using a five-axis CNC machining center, with parallelism and perpendicularity controlled to the micron level, effectively improving cutting accuracy and overall assembly accuracy. The structure is optimized for modular assembly, allowing for quick positioning and easy disassembly, which enhances assembly efficiency and reduces both transportation and maintenance costs.
3. Compatibility with Various PV Equipment Models
Custom development is supported. As a precision lost foam casting manufacturer, we can produce frames compatible with multi-wire saws, diamond wire cutters, and quartz wafer slicing machines, meeting diverse structural and interface requirements across photovoltaic applications.
4. Multiple Surface Treatment Options
Various surface finishes are available, including sandblasting, anti-rust primer, industrial paint, and electrophoresis coating, enhancing corrosion resistance in environments containing coolants and abrasive dust. As the core supporting base of the motion system, the structural stability of the upper frame directly impacts cutting precision and repeatable positioning accuracy.
Technical Parameters
| Product Parameters | Content |
| Product Name | Upper Frame of Cutting Machine |
| Application | Photovoltaic Industry |
| Material | HT250 |
| Surface Treatment | Polishing / Painting |
| Weight | 3000-5000KG |
| Tolerance Class | IT:6 |
| Minimum Order Quantity | ≥5EA |
| Surface Roughness | RA:1.6-6.3 |
| Processing Technology | CNC |
| Production Volume | Over 30 Pieces Per Month |
| Heat Treatment | Stress Relief Annealing |
| Hardness | HB250 |
| Inspection Methods | CMM |
Product Uses
1. Multi-Wire Saw Equipment
Used in silicon wafer production lines, the upper frame serves as the support platform for critical transmission components such as guide rails and sliding tables. It ensures structural stability under high-precision and heavy-load conditions, enhancing cutting consistency.
2. Diamond Wire Cutting Systems
In diamond wire saw machines, the upper frame supports the wire tensioning system and motion components. Its high rigidity design effectively reduces vibration and deformation, improving the flatness and yield rate of silicon rod cutting.
3. Photovoltaic Cell Processing Equipment
Supports motion components in mid-process equipment such as cell sorting, cleaning, and inspection systems, providing a precise bearing base for stable operation and boosting overall automation efficiency.
4. High-Cleanliness Photovoltaic Production Environments
Offers various corrosion-resistant surface treatments, suitable for harsh conditions with abundant dust and corrosive coolants, thereby extending equipment service life.
5. OEM Support for Complete Equipment
Acts as a customizable upper frame component for photovoltaic equipment manufacturers (OEMs), facilitating machine integration and modular assembly, shortening development cycles, and enhancing market competitiveness.
Product Operate Guide
Before installation, please confirm the model and machining accuracy. After positioning, securely fix components such as the sliding table and guide rails according to the drawings.It is recommended to perform a no-load test run before operation to ensure smoothness and absence of abnormal noises.During regular use, keep the surface clean and periodically check the tightness of bolts and the condition of anti-corrosion coatings to ensure stable equipment operation and maintain cutting precision.
Product Video
FAQ
1. Q: Can the upper frame be customized according to customer drawings?
A: Yes. Please provide detailed 2D and 3D drawings including dimensions, weight, material, surface treatment, and other relevant information. We offer customized manufacturing services based on specific customer requirements.
2. Q: How is the machining accuracy of the upper frame ensured?
A: The frame is precisely machined using five-axis CNC machining centers, guaranteeing dimensional accuracy and geometric tolerances of critical reference surfaces to meet equipment specifications.
3. Q: Can the product withstand high-temperature and high-humidity environments?
A: With proper surface anti-corrosion treatments and material selection, the upper frame has excellent corrosion resistance and can adapt to harsh conditions such as high temperature, high humidity, and dust.
4. Q: What surface treatment options are available for the upper frame?
A: Various surface treatments such as sandblasting, painting, and electrophoretic coating are available to enhance corrosion resistance and suitability for complex production environments. Customized surface processing can also be provided upon request.
