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Product Advantage
1. High-Strength Gear Structure
Manufactured with premium alloy steel and other high-grade metals, the gears undergo carburizing, quenching, and precision grinding, delivering outstanding load capacity and wear resistance. Ideal for continuous operation under high-load conditions.
2. High-Precision Machining
As a investment casting manufacturer, we ensure that all key components are precision machined using CNC machining centers. This guarantees smooth transmission, high dimensional accuracy, low noise, and minimal vibration, significantly enhancing powder spraying consistency.
3. High Transmission Efficiency & Adaptability
The optimized gear meshing design reduces energy loss and ensures stable, efficient powder delivery. The gearbox performs reliably in high-temperature, high-humidity, and dust-laden environments, making it suitable for automated powder coating lines and industrial painting systems.
4. Compact Structure with Excellent Sealing and Lubrication
The modular and customized design allows for a compact footprint and standardized interfaces, making it easy to connect, install, and maintain with various types of powder coating equipment. Equipped with high-performance seals and a forced lubrication system, it effectively prevents dust ingress, prolongs service life, and reduces maintenance frequency.
Technical Parameters
| Product Parameters | Content |
| Product Name | Gearbox |
| Application | 3D Printing / Powder Coating |
| Material | ZGMnCr5 |
| Surface Treatment | Polishing |
| Weight | 20-100KG |
| Tolerance Class | IT:7 |
| Minimum Order Quantity | ≥5EA |
| Surface Roughness | RA:1.6-12.5 |
| Processing Technology | CNC |
| Production Volume | Over 30 Pieces Per Month |
| Heat Treatment | Quenching and Tempering / Annealing |
| Hardness | HRC32-40 |
| Inspection Methods | CMM / Vision Measuring System / Contour Measuring Instrument |
Product Uses
1. Automated Electrostatic Powder Coating Systems
The gearbox serves as the core drive unit for powder delivery systems in automated electrostatic coating equipment. It efficiently powers powder pumps or screw feeders to ensure stable and consistent powder supply, achieving uniform coating thickness and precise surface coverage.
2. Industrial Coating Production Lines
Suitable for continuous or reciprocating spray coating lines, often integrated with robotic arms or reciprocators to handle high-volume surface finishing tasks. It meets the demands of high cycle rates, coating consistency, and long-term durability.
3. Automotive Component Manufacturing
Used in the powder coating of frames, wheels, bumper beams, and chassis parts, providing excellent corrosion protection and surface strength. It fulfills the automotive industry's strict reliability and performance requirements for structural metal components.
4. Coating of Hardware Tools and Metal Products
Widely applied in the surface finishing of metal tubes, profiles, tools, and equipment frames, enhancing scratch resistance, corrosion protection, and overall product durability—ultimately improving market competitiveness.
Product Operate Guide
Before use, please ensure that the gearbox model is compatible with the powder coating equipment. Inspect the drive shaft, connection flanges, and mounting holes to confirm they are intact and undamaged. Ensure coaxial alignment is accurate and stable to prevent additional load during operation.
The gearbox is pre-filled with lubricant before delivery; check the oil level prior to initial startup to ensure adequate lubrication. Verify that all seals are intact to prevent powder intrusion, which could affect transmission efficiency.Connect the motor to the gearbox via coupling or drive shaft and adjust the rotation direction accordingly. After wiring, perform a no-load test run for 2–5 minutes to confirm smooth operation with no abnormal noise or leakage, then proceed to full operation.Regularly inspect bearings and gear wear conditions, and carry out timely maintenance to ensure long-term reliability.
Product Video
FAQ
1. Q: What types of powder coating equipment is this gearbox suitable for?
A: This gearbox is widely applicable to electrostatic powder coating machines, automated coating lines, reciprocator systems, and various powder pump drive units. It supports integration with multiple models and specifications of powder coating equipment.
2. Q: What are the materials and manufacturing processes used for the gearbox?
A: The gears are made from high-quality alloy steel, treated with carburizing, quenching, and precision grinding. The housing is typically made of cast iron or aluminum alloy, offering high strength, wear resistance, and low noise—ideal for continuous heavy-duty operation.
3. Q: Can the gearbox parameters or interface be customized?
A: Yes. We provide non-standard customization services, including materials, output torque, gear ratio, and interface dimensions, tailored to meet the technical requirements of different applications.
4. Q: What quality certifications does the product have?
A: Our gearboxes are certified under the ISO 9001 Quality Management System, ensuring strict process control and consistent product quality. CE certification and other documents can be provided upon customer request.
Product Advantage
1. High-Strength Gear Structure
Manufactured with premium alloy steel and other high-grade metals, the gears undergo carburizing, quenching, and precision grinding, delivering outstanding load capacity and wear resistance. Ideal for continuous operation under high-load conditions.
2. High-Precision Machining
As a investment casting manufacturer, we ensure that all key components are precision machined using CNC machining centers. This guarantees smooth transmission, high dimensional accuracy, low noise, and minimal vibration, significantly enhancing powder spraying consistency.
3. High Transmission Efficiency & Adaptability
The optimized gear meshing design reduces energy loss and ensures stable, efficient powder delivery. The gearbox performs reliably in high-temperature, high-humidity, and dust-laden environments, making it suitable for automated powder coating lines and industrial painting systems.
4. Compact Structure with Excellent Sealing and Lubrication
The modular and customized design allows for a compact footprint and standardized interfaces, making it easy to connect, install, and maintain with various types of powder coating equipment. Equipped with high-performance seals and a forced lubrication system, it effectively prevents dust ingress, prolongs service life, and reduces maintenance frequency.
Technical Parameters
| Product Parameters | Content |
| Product Name | Gearbox |
| Application | 3D Printing / Powder Coating |
| Material | ZGMnCr5 |
| Surface Treatment | Polishing |
| Weight | 20-100KG |
| Tolerance Class | IT:7 |
| Minimum Order Quantity | ≥5EA |
| Surface Roughness | RA:1.6-12.5 |
| Processing Technology | CNC |
| Production Volume | Over 30 Pieces Per Month |
| Heat Treatment | Quenching and Tempering / Annealing |
| Hardness | HRC32-40 |
| Inspection Methods | CMM / Vision Measuring System / Contour Measuring Instrument |
Product Uses
1. Automated Electrostatic Powder Coating Systems
The gearbox serves as the core drive unit for powder delivery systems in automated electrostatic coating equipment. It efficiently powers powder pumps or screw feeders to ensure stable and consistent powder supply, achieving uniform coating thickness and precise surface coverage.
2. Industrial Coating Production Lines
Suitable for continuous or reciprocating spray coating lines, often integrated with robotic arms or reciprocators to handle high-volume surface finishing tasks. It meets the demands of high cycle rates, coating consistency, and long-term durability.
3. Automotive Component Manufacturing
Used in the powder coating of frames, wheels, bumper beams, and chassis parts, providing excellent corrosion protection and surface strength. It fulfills the automotive industry's strict reliability and performance requirements for structural metal components.
4. Coating of Hardware Tools and Metal Products
Widely applied in the surface finishing of metal tubes, profiles, tools, and equipment frames, enhancing scratch resistance, corrosion protection, and overall product durability—ultimately improving market competitiveness.
Product Operate Guide
Before use, please ensure that the gearbox model is compatible with the powder coating equipment. Inspect the drive shaft, connection flanges, and mounting holes to confirm they are intact and undamaged. Ensure coaxial alignment is accurate and stable to prevent additional load during operation.
The gearbox is pre-filled with lubricant before delivery; check the oil level prior to initial startup to ensure adequate lubrication. Verify that all seals are intact to prevent powder intrusion, which could affect transmission efficiency.Connect the motor to the gearbox via coupling or drive shaft and adjust the rotation direction accordingly. After wiring, perform a no-load test run for 2–5 minutes to confirm smooth operation with no abnormal noise or leakage, then proceed to full operation.Regularly inspect bearings and gear wear conditions, and carry out timely maintenance to ensure long-term reliability.
Product Video
FAQ
1. Q: What types of powder coating equipment is this gearbox suitable for?
A: This gearbox is widely applicable to electrostatic powder coating machines, automated coating lines, reciprocator systems, and various powder pump drive units. It supports integration with multiple models and specifications of powder coating equipment.
2. Q: What are the materials and manufacturing processes used for the gearbox?
A: The gears are made from high-quality alloy steel, treated with carburizing, quenching, and precision grinding. The housing is typically made of cast iron or aluminum alloy, offering high strength, wear resistance, and low noise—ideal for continuous heavy-duty operation.
3. Q: Can the gearbox parameters or interface be customized?
A: Yes. We provide non-standard customization services, including materials, output torque, gear ratio, and interface dimensions, tailored to meet the technical requirements of different applications.
4. Q: What quality certifications does the product have?
A: Our gearboxes are certified under the ISO 9001 Quality Management System, ensuring strict process control and consistent product quality. CE certification and other documents can be provided upon customer request.
